Available Jobs in Engineering

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Field Service Engineers – Anywhere in the United States
    A growing manufacturer of plastic injection and blow molding equipment serving the United States Market is searching for four Field Service Engineers. The Field Service Engineer (FSE) works closely with the Technical Manager, supporting the company’s internal and external customers through-out North and South America, as well as globally when required with efficient, accurate and timely completion of technical tasks. Through expert technical aptitude (electrical, electronic, hydraulic, pneumatic and mechanical), the FSE will accurately, efficiently and cost effectively satisfy market needs through product quality and service such as after-sales support, troubleshooting and technical aspects of implementation and repair of complex electrical, electronic, hydraulic, pneumatic and mechanical equipment, following protocol and procedures. The Field Service Engineers can work out any location as long as they have reasonable access to an airport.

 Field Service Responsibilities: including but not limited to the following:

Assist service department to support customers, with knowledge, in industrial equipment aspects of installation, replace, maintain, troubleshoot and repair of complex electrical, electronic, hydraulic, pneumatic and/or mechanical equipment including but not limited to robots or programmable controllers, numeral controls, pipe systems, gauges, valves, pressure regulators, power supplies, drives, and related equipment; PLC programming and analysis where necessary and/or solve production issues and process improvements.

– Interpret customer production, layout and processing data to advise on options and alternatives for product installation, operation or repair for customer service support.

– Assist with analytical engineering consultation, technical input and mechanical, hydraulic, pneumatic and electrical or electronic equipment troubleshooting.

– Be visible and a person known to customers to be purposeful in getting equipment running quickly and effortlessly as possible with a pleasant professional demeanor (by phone and in person) and/or be able to get the correct assistance to solve the issues.

– Blow mold and/or injection mold equipment experience.

– Injection mold rebuild including dismantling, wiring, assembling, cleaning and mold inspection.

Responsible for proper maintenance and storage of tools and machines.

– Issue the technical report after every technical intervention.

– Updating technical knowledge to keep up with technological solutions.

– Support the company business, when required, outside the USA.

In addition to an annual salary in the $60,000 to $70,000 range the company offers 100% company paid Healthcare Benefits, and a 401k with 5% matching.

RequirementsMust have electrical and mechanical experience and/or equivalent education a minimum of an Associate Degree preferred.

– Aptitude to troubleshoot mechanical issues such as malfunctioning parts, how to dismantle, replace, repair, know stress tolerances, etc. and read/understand schematics.

– Electrical knowledge and/or capability to read electrical schematics.

Aptitude to install and repair electrical and electronic components of machinery and equipment.

– A minimum of 2 years of blow molding and/or injection molding and/or filling line and/or palletizers and/or robotics equipment service experience.

– Demonstrate a calm, rational and non-combative temperament at all times.

– Ability to perform each essential duty satisfactorily as listed in the Essential Functions.

– Ability to drive the forklift or available to be trained to use the forklift.

– Aptitude to write technical reports.

– Willingness and availability to extensively travel domestically (in excess of 75%).

– Eligible and available for occasional travel to parent Company in Italy or other international location.

– Flexibility to work over weekends if necessary.

– Computer literate and good command of the English language.

– Possess or be eligible for a US driver’s license and passport

– Ability to analyze engineering documents including electronic schematics and assembly drawings

– Ability to interpret technical instructions in mathematical or diagram form.

– Ability to define problems, collect data, establish facts and draw valid conclusions.

– Ability to draft technical reports detailing technical or design flaws.

– Be self-motivated and able to deal with executive management and operators equally professionally

– Ability to multi-task in a fast-paced and pressurized environment without compromising efficiency and accuracy of work.

– Software and Applications:

o PLC Siemens S7-300 and/or PC Siemens S7-MAC (AWL or Ladder Programming Language)

o TP-177 and/or MP-277 and/or Thin Client, Siemens (WINCC Programming Language)

o FANUC Robot (FANUC Programming Language)

o Siemens Profibus/Profinet

Manufacturing Process Engineer – Fort Worth, TX

A leader in designing and manufacturing tight tolerance connectors for the glass fiber commercial industry is currently seeking an innovative individual that demonstrates significant ingenuity in problem solving for the position of Manufacturing  Process Engineer.   The Manufacturing  Process Engineer will support all products produced from Design Engineering through end user support. The Manufacturing Engineer plans, directs and coordinates manufacturing processes in the plant: leads the installation and startup of new plastic molding and auxiliary equipment, responds to manufacturing issues and concerns to ensure products are produced to specifications in accordance to manufacturing schedules while ensuring efficient use of resources by performing the following duties.

Essential Manufacturing Process Engineer Duties and Responsibilities include the following:

  • Develops, evaluates and improves manufacturing methods and processes related to plastic injection molding products and assembly of the products.
  • Provides timely, accurate and competitive piece rates for current and developing products.
  • Develops assembly instructions for new products to ensure quality and speedy inspection.
  • Establishes customer and internal process changes, incorporates the changes, and ensures changes become effective.
  • Establishes the processes and routines to handle discrepant/ returned products (RMAs) and internal jobs to be re worked.
  • Studies and records time, motion, methods in speeds and performance of production and other work operations to establish standard production rates and to improve efficiencies.
  • Communicates with customers and engineering staff concerning product design and tooling to ensure efficient production methods.
  • Confers with vendors to determine part specification and recommends the purchase of equipment and materials used in production.
  • Develops and writes equipment specifications, performance requirements, cost analysis, and proposal for integrating machinery and equipment into manufacturing process.
  • Tests ability of machines to perform required tasks.

In addition to an annual salary in the $60,000 and $80,000 range, the company offers competitive benefits and relocation assistance.

 Requirements

  • A bachelor’s degree in Plastics Engineering Technology or Mechanical Engineering or equivalent education and experience.
  • Must have a minimum of two years of working knowledge of molding processing, engineering design, testing experience.
  • Project Management Experience: developing project plans; coordinating projects; communicating changes and progress, completing projects on time and budget and managing project team activities.
  • Must have working knowledge of engineering design, test, manufacturing processes
  • Business Acumen – Understands business implications of decisions; displays orientation to profitability; demonstrates knowledge of market and competition; aligns work with strategic goals.
  • To perform this job successfully, an individual should have knowledge of Microsoft Word Processing software; Microsoft Spreadsheet software and Microsoft Database software.
  • Understanding of CAD software and geometric dimensioning and tolerancing.
  • Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry.Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
Molding Manufacturing Engineer – Sidney, NY

Description

A leader in designing and manufacturing electrical components for the aviation and commercial industry is currently seeking an innovative individual that demonstrates significant ingenuity in problem solving for the position of Molding Manufacturing Engineer.   The Molding Manufacturing Engineer will support all products produced from Design Engineering through end user support.

In addition to competitive benefits, the company offers an annual salary in the $80,000 to $90,000 range.

Requirements

  • A bachelor’s degree in Plastics Engineering Technology, Materials Science, Materials Engineering, Chemical Engineering or equivalent education and experience.
  • Must have working knowledge of molding processing, engineering design, test, and processes.
  • Molding experience with silicone and neoprene rubber compounds as well as transfer, compression and injection molding is preferred.
  • Must have working knowledge of engineering design, test, manufacturing processes
  • In depth machining experience and knowledge required.
  • Must be available for possible travel domestic or overseas
  • Understanding of CAD software and geometric dimensioning and tolerancing
Advanced Injection Molding Quality Engineer – Bethel, Vermont

An injection molding manufacturing company serving the automotive industry is searching for an Advanced Quality Engineer.  The Advanced Quality Engineer will plan and direct all quality engineering activities for new product launches.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

  • Work with Strategic Engineering Team, Business Unit Manager, the Technology Center, and Manufacturing on advanced quality planning to effectively bring new programs from concept to production.
  • Work with customers to ensure advanced quality plans including critical dimensions, control plans, process flow diagrams, SPC plans, FMEA’s, etc. are initiated during the earliest stages of each program.
  • Work with plant based Quality Engineering Managers and Quality Engineers to ensure proper utilization of advanced quality planning tools consistent with ISO-TS procedures.
  • Actively seek responsibility for all aspects of Quality Engineering for all assigned customers and projects.
  • Assume accountability for meeting all ISIR and part submission dates.
  • Closely monitor and report project status (GYR format) to Engineering Manager on a weekly basis.
  • Participate in all engineering team program design reviews and weekly team meetings.
  • Perform other related duties as assigned.

In addition to an annual salary in the $90,000 to $110,000 range, the company offers very competitive benefits and exceptional relocation assistance.

  • QUALIFICATIONS:
  • Preference given to individuals with engineering or technical degree and/or 3 – 5 years of hands-on experience in precision molding and quality assurance.
  • Preference also given to individuals who are an ASQ Certified Quality Engineer, or are currently pursuing certification.
  • Prefer this individual to have a working knowledge in Design of Experiments (DOE), and ability to implement theories during qualification phases of new programs.
  • Proficiency working with Microsoft Excel, Word, and other software products.
  • Experience with Minitab or other statistical software strongly desirable.
  • Skilled in metrology tools and Geometric Dimensioning and Tolerancing (GD&T).
  • Must have working knowledge of probability and statistics, with college credits preferred.
  • Must be able to understand and interpret blueprints of plastic parts, assemblies and systems.
  • Able to work effectively in a team environment.
  • Able to identify problems and communicate solutions in a constructive and positive manner.
  • Attention to detail; excellent organizational and record keeping skills.
Injection Molding Program Manager – Bethel, VT

A plastic injection molding company is seeking to hire a Program Manager to lead plastic molding projects for automotive manufacturing companies. The Program Manager plans and oversees the implementation of multiple assigned projects, making sure that each stays within the stipulated timing and budget. Project scope for each assignment will be defined by Engineering Manager, but will normally include overall responsibility for multiple injection molds, assembly equipment, packaging equipment, and/or contract manufacturing projects. Primary function of Program Manager, regardless of scope of project, is to lead a cross-functional project team making sure that time, risks, costs, quality, and project resources are utilized efficiently.
SPECIFIC RESPONSIBILITIES:
• Ensure that molds and/or manual or highly automated equipment are designed and built to strict internal standards. Reviews and critiques mold and/or associated manufacturing equipment designs to ensure proper functionality, low maintenance, and ease of manufacturability. Provides customer with sound input on product enhancements – DFM/DFA.
• Oversee all testing, inspection, grooming and validation protocols required for customer submissions as well as ensure smooth internal release to production.
• Carry out all design & build requirements, planning, documentation, piloting, implementation, communication and coordination of projects to satisfy both internal and customer requirements.
• Oversee the quality and validation requirements and standards and help to ensures compliance with any safety or regulatory items.
• Leads weekly internal meetings and customer meetings as required to make sure that implementation of services is geared towards customer satisfaction. Manages and publishes timely Open Issues List (OIL).
• Obtain, negotiate, and evaluate quotes from vendors. Source molds and/or associated equipment to approved inside or outside mold makers.
• Frequently visit mold makers and/or equipment suppliers to review construction progress and participate in molding trials or factory acceptance trials (FAT). Consult internally with tool division and tooling engineers on mold designs.
• Provide internal estimates and quotations to customers for product changes (EC’s). Plan, initiate, qualify, and properly document all mold revisions.
• Lead the analysis and troubleshooting of manufacturing process to ensure low labor, low cost, and high reliability/quality.
• Recommend achievable quality levels/expectations to customer in a high volume manufacturing environment.
• Coordinate all auxiliary and secondary equipment necessary from assembly, decorating and packaging.
• Participate in RFQ process (cost estimating new programs) to assist in landing new business.
• Generate weekly internal progress reports as well as other reports per customer requirements.
• Travel as required to adequately support project needs and meet both internal and customer requirements.

In addition to an annual salary in the $90,000 to $110,000 range the company offers very competitive benefits and excellent relocation assistance.

SKILLS AND ABILITIES:
• Able to effectively lead a cross-function/departmental internal team.
• Demonstrated multiple project management and problem solving skills.
• Technical proficiency in injection mold tooling, automation, or equipment is desirable.
• Excellent external/internal customer and presentation skills to all levels in customer’s organizations.
• Statistical and financial knowledge is desirable.
• Experience in tight tolerance and safety-critical manufacturing of healthcare or automotive products.
• Demonstrated innovativeness and cost effectiveness with mold and equipment design.
• Familiar with scientific molding and engineering capability, including cavity pressure sensors, part diversion techniques, mold flow analysis, design of experiments, troubleshooting, geometric tolerancing, part metrology, SPC and robotics.
• Must be willing to travel both domestically and internationally approximately 30% of the time.
• Must be able to work independently, across all time zones.
• Good computer skills including MS Office applications and 2-D & 3-D CAD literate.
EDUCATION AND EXPERIENCE:
• Engineering degree desired and 3 – 5 years’ relevant design, build and validation experience in injection molds, or equipment – preferably in health care or automotive.
• Abreast of new technology in mold design/build and related plastics molding/manufacturing fields

Director, Research and Development – New Brunswick, NJ

Description

A leading global manufacturer of innovative food packaging products and solutions that designs, manufactures, and distributes a wide spectrum of packaging solutions for food distributors, restaurants & caterers, grocery stores, national food chains and consumer entertaining is searching for a Director of Research and Development.   The Director of Research and Development will be responsible for complete ownership of research and development projects involving materials, new products, and process and equipment opportunities leading to increased revenue and/or cost reductions.

Benefits in addition to an annual salary in the $130,000 to $150,000 range:

  • Comprehensive Healthcare Coverage (Medical & Dental)
  • 401(k) Plan
  • Survivor Benefits (company-provided Life Insurance; Accidental Death and Dismemberment Insurance)
  • Paid Time Off Program (paid holidays; paid vacation based on service)
  • Employee Assistance Program

 

 Requirements
• Extensive knowledge of plastics and how they are used in manufacturing and the market place.
• Direct experience with thermoplastics and additives in extrusion, thermoforming and injection molding.
• Strong project management and organizational skills
• Strong collaboration skills – works effectively and cooperatively with all levels within the organization; establishes and maintains good working relationships
• Ability to generate innovative solutions in work situations; tries different and novel ways to deal with work problems and opportunities
• Drives for results – sets high standards; monitors progress toward goals; tenaciously works to meet or exceed goals
• Demonstrates good business judgment; uses data from different sources to draw conclusions; uses effective approaches for choosing a course of action or developing appropriate solutions
• Ability to develop complete and accurate budgets, project justifications and timelines
• Strong written & oral communication skills
• Working knowledge of MS Office and MS Project
• A Bachelor’s degree in an Engineering or science discipline (plastics a plus); MBA a plus
• Certified Project Manager (CPM) a plus
• A minimum of ten years of experience in project management within the plastics manufacturing industry is a must
• Prior experience working on technology (materials and equipment) initiatives
Manufacturing Automation Engineer – Royalton, VT

Description

A well regarded and rapidly growing plastic injection molding custom manufacturing company is searching for a Manufacturing Automation Engineer or Mechatronics Engineer to fill a newly created position to meet this growth.  The Manufacturing Automation Engineer is responsible for the improvement of the efficiency and the productivity of existing manufacturing systems (think PLC’s, robotics, etc.) in all manufacturing departments.  Duties also include researching, recommending, and implementing technological advancements to ensure Quality and improve efficiencies.

In addition to an annual salary in the $80,000 to $90,000 range, the company offers competitive benefits and a relocation package.

 Requirements

  • 5 years’ experience in injection molding processing and automation (i.e. mechatronics).
  • B.S. in Plastics, Mechatronics, or Mechanical Engineering, with a focus on plastics processing is desirable.
  • Must have comprehensive knowledge and thorough understanding of injection molding process, machines, robotics, PLC’s, and auxiliary equipment.
  • Knowledge of ISO standards, SPC, TQM, and GMP’s is highly desirable
Sr. Process Engineer – Manchester, NH

Due to growth, a plastic injection molding company needs to hire a Sr. Process Engineer. 

Basic Sr. Process Engineer Duties Include:
· Mentor & share processing experience/knowledge with set-up technicians
· Work closely with project engineering team to ensure new jobs are “ready for production” prior to release
· Identify trouble processes/tooling issues —work with team to identify root cause and resolve issues
· Identify lean initiatives and champion activities to completion
· Work closely with production supervisors to coordinate set-up & processing priorities
· Follow necessary ISO DOPs & procedures as documented
· Train & work with press operators as needed/necessary
· Perform other tasks & duties as assigned
· Support production processing issues to meet customer orders
· Work with Quality, Tool Room, & Operation teams to support plant objectives

In addition to an annual salary in the $75,000 to $95,000 range, the company offers competitive benefits.

 Requirements

  • Minimum 10-yrs hands-on thermoplastic Process Engineering experience
  • Technical degree (Bachelor) is preferred.
  • Management experience is a plus
  • Familiar & worked with variety of thermoplastic injection press makes/tonnage
  • Scientific molding experience & knowledge required and has applied scientific principles in production setting
  • Comfortable working in a fast-paced & team oriented environment
  • Good time management skills
  • Good communication skills (oral and written)
  • Mentor/trainer — capable of transferring processing knowledge to others
  • Possess basic computer skills & knowledge
Technical Engineering Manager – Baldwin, WI

Description

A rapidly growing and injection molding medical product manufacturing company wants to hire a Technical Engineering Manager.  The Technical Engineering Manager  will:

  • Manage & direct technical team’s activities and duties
  • Work closely with project engineering team to ensure new jobs are “ready for production” prior to release
  • Identify trouble processes/tooling issues – work to identify root cause and resolve issues
  • Identify lean initiatives and champion activities to completion
  • Work closely with production supervisors to coordinate set-up & processing priorities
  • Role will be a working manager: Manage when necessary & hands on support when necessary.
  • Follow necessary ISO DOPs & procedures as documented
  • Train & work with press operators as needed/necessary
  • Perform other tasks & duties as assigned
  • Will report directly to the VP of Operations

In addition to very competitive benefits the company offers an annual salary in the $85,000 to $95,000 range.

Requirements

  • Minimum 10-yrs hands-on thermoplastic Process Engineering experience
  • Technical degree (Associate or Bachelor)
  • Minimum 3-yrs management experience is preferred
  • Familiar with different press makes/tonnage
  • Scientific molding experience & knowledge required
  • Has applied scientific principles in production setting
  • Capable of operating & managing in a fast-paced work environment
  • Excellent time management skills
  • Good communication skills (oral and written)
  • Quick learner and open minded
  • Possess basic computer skills & knowledge
  • LSR/LIM or HCR rubber processing knowledge is a plus
  • Hard working and self-motivated individual
  • Capable of managing & thriving with a team of 5 or 6 members
Sr. Tooling Engineer – Chicago, IL

Description

A privately-held, international consumer products company, specializing in the design, marketing and manufacturing of high quality, innovative housewares products is searching for a Senior Tooling Engineer.

The Senior Tooling Engineer reports to the Director of Operations and is part of the senior management team for the plant. The Senior Tooling Engineer will lead the activities of tool room employees, contractors or vendors and be responsible for all tool building activities, maintenance and repair. The Sr. Tooling Engineer will also be responsible for customer molding (sample) trials delivering solutions on-time, on budget and in accordance with safety protocols.

Responsibilities

  • Manage tool room and inventory of tools and third party production locations.
  • Develop and maintain mold standards and mold documentation.
  • Develop and approve tooling suppliers, new mold designs or modifications, molding processes and metrology.
  • Manage mold construction, mold design review, process design, quality assurance and assembly process. Works with customer blueprints / specifications to generate design and cost feedback.
  • Ensure all product quality attributes are met and all quality systems are supported.
  • Perform analysis on customer returns to determine root cause of failures or complaints.
  • Assist in developing scientific molding expertise of organization through training of manufacturing management, process technicians and manufacturing associates.
  • Implements process control techniques and procedures, trouble shoots and advises on injection molding processes and tooling.
  • Key member of plant safety committee driving implementation of safety system.
  • Co-develop budget, capital requests, and cost improvement planning.
  • Support manufacturing management in lean / continuous improvement activities.

In addition to an annual salary in the $80,000 to $95,000 range, the company provides an attractive compensation plan with bonus, a comprehensive and competitive benefits package.

 Requirements

Bachelor’s degree in a technical field is required, preferably in Mechanical Engineering or Mechanical Engineering Technology.

  • Minimum 10 years of experience in mold making or tool molding environment managing tooling, mold design, mold troubleshooting, maintenance and repair.
  • Understanding of CNC cutting processes and injection molding processes.
  • Project management skills and training.
  • Strong trouble shooting skills. Able to analyze and solve complex technical issues related to equipment, injection molds, process and product quality.
  • Proficient with CAD.
  • Ability to read and comprehend blueprints
  • Residing in the Chicago area.
Associate Engineering Manager – Racine, WI

Description

One of the world’s leaking makers of household products is searching for an Associate Engineering Manager.  The Associate Engineering Manager is responsible for engineering and managing capital projects and leading manufacturing operational improvement efforts to; assure a safe, high quality and performance working environment, continually looking to eradicate losses, build new capabilities and/or implement new technologies.

Associate Engineering Manager Primary Accountabilities and Requirements:

• Managing capital projects and budgets from concept through start-up
• Leading the preparation of; engineering designs, specifications, control logic, instrumentation lists, equipment lists, flow charts, P&ID’s, engineering calculations and procedures for new and modified production lines and processes.
• Assuring compliance of Global Standards and Regulations that may apply
• Investigating, driving, and assisting in implementation of; cost saving projects, process optimization, and productivity improvements related to existing processes
• Supporting long term tech plans and upgrades working together with the Global Engineering team.

• Project Management – Develops project plans and communicates changes and progress. Completes projects on time and within budget
• Planning/Organizing – Prioritizes and plans work activities, sets goals and objectives
• Teamwork – Balances team and individual responsibilities which fosters group commitments to goals and objectives
• Communication – Strong oral and written communication skills
• Continuous Improvement – Knowledge and experience in TPM Early Management methodology and Lean Manufacturing
• Problem Solving – Identifies and resolves problems in a timely manner
• Innovation – Displays original thinking, creativity and resourcefulness which generate innovative approaches and ideas
• Leadership – Can effectively manage a team to deliver results through others, keeping the team engaged, energized and committed.

In addition to an annual salary in the $100,000 to $115,000 range, the company offers; subsidized health care, profit sharing , matched 401(k) contributions, retirement benefits, bonus opportunities and relocation assistance.

Requirements Education and Experience:
• BS Engineering degree (prefer Chemical or Manufacturing) is required
• Minimum 3 years of experience leading Engineering Projects and manufacturing support in an OSHA & TPM environment
• PSM (Process Safety Management) experience desirable
• Experience with capital project/equipment installation management
• Experience in contractor and vendor management
• Knowledge of TPM/ Lean is an asset
• GMP, SAP, Microsoft Project, AutoCAD preferred
• Excellent communication skills (written and verbal)
• Demonstrated leadership and strategic planning skills
• Excellent interpersonal skills
Injection Mold Engineer – Racine, WI

Description

One of the world’s leading makers of household products is searching for an Injection Mold Engineer to support manufacturing operations.  In addition to day-to-day support of existing manufacturing operations the Injection Mold Engineer will be executing engineering projects and providing long range technical planning and strategies for the business.

Principle Accountabilities:

  •  Design, manage, troubleshoot, and implement new mold projects with Third Party Manufacturers that are designed for machine, human interaction, method/process, raw material & environmental variability.
  • Responsible for estimating Major Expenditure Authorization (MEA) amounts and capital project execution including mold builder selection, justification, MEA processing, purchasing, and installation.  Support start-up efforts including in person training and documentation.
  • Recommend mold sizes (cavitation) based on volumes, seasonality, molding capacity and part cost vs. capital analysis for New Products in Ideation/Development phase.
  • Interface with staff and plant personnel, operators, and staff at contract manufacturers.
  • Provide Product Supply interface for other key areas including RD&E, Finance, Marketing, & other Manufacturing Subsidiaries and to Contract Manufacturers.
  • Identify, investigate, and implement potential cost savings opportunities.
  • Partner with COE to identify and align globally on new technologies & mold builders.
  • Consult on new mold designs to assure the molds will meet our “Mold Design and Construction Standards”.
  • Visit potential mold builders, evaluate their capabilities, equipment, manufacturing process, specialties and quality control process.
  • Investigate new technologies i.e. Stack molds, collapsing core systems, hot runner technologies etc.
  • CAD system applications:
    • Analyze 3D CAD part models for moldability, molding issues and part integrity.
    • Calculate part projected areas for IMM tonnage requirements and plastic volumes for injection unit requirements
    • Evaluate new mold designs and suggest modifications if necessary.
    • Transfer 3D data back and forth to product and mold designers to communicate changes and suggested improvements.
  • Troubleshoot mold and molding problems.

In addition to an annual salary in the $100,000 to $115,000 range, the company offers; subsidized health care, profit sharing , matched 401(k) contributions, retirement benefits, bonus opportunities and relocation assistance.

Requirements

  • Bachelor’s Degree in Engineering, Mechanical, Manufacturing or related Engineering degree
  • 5+ years of related Injection Mold project experience.
  • Good project management, written and verbal communication skills are required along with a high level of initiative.
  • Demonstrated strong leadership skills, in project and people management in a continuous improvement environment in the areas of production, quality and Lean manufacturing principles.

Process Engineering Manager – Petersburg, VA

Job Description

A fast-growing polymer resin toll compounding company is searching for a Process Engineering Manager.  The company is focused on building an efficient business with strong operations and assets that is poised to continue growing by building a culture around continuous improvement and providing unmatched levels of quality to their customers.

The Process Engineering Manager is responsible for determining operations parameters to produce products and develops processes to ensure quality, cost and efficiency requirements are met.  This role is a critical leadership role, with Engineering being a central function of the company.  In addition to overseeing all day to day Engineering, this individual will be a key member of our leadership team driving continuous improvement across the business.

Essential Duties and Responsibilities:

•Process Engineer

◦Oversees all operating parameters for vessels to ensure we meet our customers product specifications
◦Ensures we are delivering best in class quality for our customers
◦Interacts with customer technical contacts to review processing specifications and provide production summary results
◦Reviews testing results and processing parameters, and makes necessary adjustments to operations on a real time basis
◦Supports all broader Engineering efforts at the company focused on developing new products and trials
◦Supports the conversion of new products from trial stage to full scale commercialization
◦Works closely with operations to support day to day production

•Continuous improvement
◦Serves as a key leader of the organization, seeking and driving opportunities to improve our operations and quality
◦Seeks ways to constantly improve our Engineering processes and controls

In addition to a modern work environment the company offers an annual salary in the $75,000 to $90,000 range.
Job Requirements
•Over 5 years experience in an engineering role in the polymer industry

•Engineering degree required

•Process engineering experience preferred

 

Injection Molding Manufacturing Engineer – Spartanburg, SC

Description

A rapidly growing plastic closure injection molding manufacturing company is searching for a Manufacturing Engineer to; lead expansion efforts, establish thin wall injection molding processes, and implement continuous improvement initiatives.

Manufacturing Engineer Responsibilities:

• Develop, evaluate, and improve manufacturing methods.

• Analyze work force requirements, space requirements, and workflow, and designs layout of equipment and workspace for maximum efficiency, safety and quality.

• Moves new products into production including; new injection molding equipment installation, work station design and equipment layout.
• Confer with vendors to determine product specifications and arrange for purchase of equipment, materials, or parts, and evaluates products according to specifications and quality standards.
• Estimate production times, staffing requirements, and related costs and savings to provide information for management decisions.
• Confer with management, quality assurance representatives, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes.
• Apply statistical methods including Design of Experiments to estimate future manufacturing requirements, improvements and potential.
• Conduct time studies of both direct and indirect personnel in order to establish work standards.
• Work with customers to answer questions and help to solve problems.
• Lead the implementation of Continuous Improvement to drive measurable improvements in quality, productivity, safety, and product flow.
• Train personnel, and others to perform activities to achieve world-class process flow.
• Develop value stream maps and eliminate process waste through implementation of lean techniques.
• Promote Six Sigma/Lean integration utilizing strength of both methods to achieve business goals.
• Utilize knowledge and hands on experience of the injection molding process to provide solutions to machine, tooling, material, SPC, and production work flow problems.
• Assist in tracking continuous improvement efforts ensuring rapid completion and tracking of results.
• Explore and develop new technology which enables a Lean environment.
• Create and foster a culture of learning and change.
• Utilize effective communication techniques to assure that continuous improvement goals and results are understood.

In addition to an annual salary in the $80,000 to $90,000 range, the company offers competitive benefits and a relocation package.
                                                                             
 Requirements:
Bachelor’s Degree in an engineering discipline and at least 5 years of experience.
• Working knowledge of lean manufacturing principles – such as kaizen, value stream mapping, 6S, error proofing, total productive maintenance, waste elimination, visual factory, six sigma, and pull scheduling, value stream mapping, and cell design.
• Experience participating in and/or leading teams in the execution of equipment installation projects
• Highly organized with the ability to manage multiple projects simultaneously, with the ability to effectively multi-task.
• Proven leadership, communication, and interpersonal skills.
• Excellent communication skills with the ability to effectively present information to top management, internal and external customers in a professional manner.
• Ability to apply mathematical operations to such tasks as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis.
• Proficiency with problem solving-tools such as root cause analysis, failure mode effects analysis, TQM, Statistical Process Control.
• Must have strong interpersonal skills and possess ability to interact with all team members.
• Ability to use 3D CAD for plant layout and design.
• Familiarity with molding machines and auxiliary equipment in order to make process improvements and sound purchasing recommendations.
• Six Sigma knowledge preferred, with formal training and/or certificate.
• Computer literate – good PC skills – Microsoft Office (Outlook, Excel, Word, PowerPoin
Plastic Injection Molding Project Engineer – Milwaukee, WI

Description

A medical device component injection molding leader, is looking to expand their technical staff with the addition of a Project Engineer.  The Project Engineer will be responsible for:

  • Supporting the aggressive sales strategy of medical molded products.
  • Leading cross functional teams from the quoting stage of a program to production launch.
  • The ideal candidate will possess the following attributes:
      • Ability to review part designs (draft, side-actions, shutoffs, the basics)
      • Understanding of injection mold tooling including:
        1. Mold features due to part geometry
        2. Mold construction basics (can review mold designs)
      • Medical molding experience
      • Thermoplastic injection molding experience

         

      • Understanding good manufacturing processes and advanced quality planning (APQP) including a working knowledge of the following:
        1. DOEs (Design Of Experiments)
        2. Capability studies
        3. “Steel Safe/Tolerance Safe” concept
        4. Automation concepts (press robots, automated assembly equipment)
        5. The relative cost impact of options and can choose the best option

           

      • Ability to manage multiple projects which includes:
        1. Sound project organization skills
        2. Effective timeline management (MS Project, Gantt charts, etc)
        3. Multiple supplier management skills (mold makers, material suppliers)
        4. Skillful project budget management (On time, on target)
        5. Excellent communication skills

In addition to a modern work environment, an annual salary in the $80,000 to $100,000 range, the company offer competitive benefits and relocation assistance.

 Requirements

  • An engineering degree (mechanical or plastics) and five or more years of experience is preferred.
  • Ability to review plastic injection mold designs.
  • Medical plastic injection molding experience.
  • Design of Experiments (DOE) working knowledge.
  • Injection molded plastic part design experience.

Component Development Engineer – Troy, MI

Description The world leader in the manufacture of plastic automotive body components, and fuel systems is searching for a Component Development Engineer.  The Component Development Engineer will be responsible for the Design and Validation of Mechatronic (mechanical and electronic) Components in Fuel System and/or SCR systems. This includes; Application Projects (Sensors,  Actuators, including their housing, connectors, wiring and flange).

Component Development Engineer Responsibilities include:

  • Development of Components that he/she is in charge of, in relation with the Application Project team.
  • Analysis of Customers specifications for dedicated components.
  • Writing the Component Technical Specification (CTS) and validating the technical offers from the Suppliers, together with the Purchasing Dept.
  • Technical Responsible for components developments and validations by suppliers.
  • Technical Responsible for the components development and validations as assigned.
  • Definition and follow-up of components validation tests in front of the customers.
  • Contribution to the assembly process design as needed.
  • Analysis of Customer’s specifications and associated norms and standards for the component(s) he/she is in charge of.
  • Definition of the Deviation list for the components he/she is in charge of. (Critical Requirements List)
  • Writing the Components Technical Specifications (CTS)

Components Cost Management

  • Contributes to reaching the component target cost, and related costs of validation and development.
  • Elaborate on technical solutions for components cost reduction.

Technical Expertise Development

  • Development of the expertise: creation of database, calculation methodologies, correlations, test procedures…
  • Consolidation of the expertise: writing technical reports, design guidelines.

Benefits:

  • Comprehensive Health Care Plans
  • Paid Holidays
  • Paid Personal Days
  • Vacation Pay
  • Vehicle Discount Programs
  • Flexible work schedule
  • Employee Recognition and Company/Team Events
  • Tuition Assistance and Professional Development Programs
  • Retirement Plan: 401K
  • Annual salary in the $60,000 to $75,000 range, depending on experience

 

 Requirements

  • Bachelor degree in Engineering (Mechanical, Electrical and/or Mechatronics Engineering, preferred)
  • New College Graduate minimum to several years’ of engineering experience
  • Strong understanding Fuel Systems and SCR Systems
  • Ability to provide coordination between Electrical and Mechanical disciplines
  • Strong knowledge of electro-mechanical component technologies and functionalities
  • Information tools (Word, Excel, Power Point, Outlook)
  • Sense of organization, autonomy, dynamic, team spirit
  • Development tools in Automotive (Robust design, DFMEA, Target cost, DOE, DV/PV, SPC,…)
  • Technical accuracy, creativity, availability
  • Experience simulating component designs
  • Fuel system and SCR system knowledge
  • Electronics knowledge
  • Signal process control knowledge
  • Test procedure and DOE writing
  • Project management knowledge
  • Possible patents applications
  • English (fluent)
  • French or German (occasional) a plus
  • Ability to lead suppliers throughout the development processes.

Blow Molding Industrial Engineer – Troy, MI

Description

The world leader in the manufacture of plastic automotive body components, and fuel systems is searching for an Blow Molding Industrial Engineer to plan and implement the Industrial Process for new business development. The Blow Molding Industrial Engineer will also support the manufacturing facilities to aid in root cause problem solving for processes, equipment or quality issues . In addition, the Blow Molding Industrial Engineer will be responsible for:

•Working effectively inside a cross functional Core Team assigned to develop new business awards and carry the new business into a production setting by using the APQP process.

•Effectively utilizing tools such as DFMEA, PFMEA, Process Flow, GD&T, ACAD, Lean Manufacturing, and Project Management to secure robust interactions between product design and manufacturing solutions.

•Supporting and /or leading development of specifications for manufacturing solutions, processes or equipment.

•Supporting the validation of equipment design and construction compliancy to process requirements.

•Providing manufacturing technical expertise and input to review new product program opportunities to help evaluate feasibility.

•Assisting and supporting continuous improvement events such as Team Feasibility and Lean Manufacturing Tool Workshops for new business development and current production.

•Assisting Product Engineering personnel in evaluating new product designs for manufacturability. Help plan and coordinate the appropriate use of tools such as FEA & CFD simulation to support manufacturability.

•Working with Product Engineering to develop and perform the necessary testing of new product designs to develop an understanding of sensitivity to the manufacturing solutions.

•Providing support, when required, to the manufacturing facilities to aid in root cause problem solving for processes, equipment and quality issues.

•Planning and performing required R&D to develop and understand viable manufacturing solutions for new product manufacturing requirements.

•Utilizing documented best practices and lessons learned to ensure common approach to trouble shooting process problems and solving machinery issues.

In addition to an annual salary in the $70,000 to $85,000 range the company offers, competitive benefits, a 401(k), a flexible work schedule, relocation assistance, and vehicle discount programs.

Requirements

Bachelor of Science in Manufacturing or Industrial Engineering
•2-5 years of Manufacturing experience
•Experience in Plastics processing industry.
•Experience in Lean Manufacturing
•Must have experience in the following: PFMEA, Process Flow, GD&T
•Large part blow molding industry, preferred
•Machine design and/or Process Engineering support within other high volume manufacturing industries.
•High volume packaging experience would be an asset
•Product design experience would be an asset
•Working practical knowledge of Microsoft Office
•Fluent in Spanish or French, preferred but, not necessary
•At ease and effective in a matrix, multicultural and fast evolving environment

Plastic Compounding Production Manager – Greenville, SC

Description

A growing company specializing in the compounding of nylon and polyester resin is searching for a Production Manager to assist the General Manager with the overall plastic compounding and twin extrusion operation.  The Production Manager must also be capable of specifying, purchasing and managing the installation of a new twin screw extrusion machine and all of the associated equipment.   

In addition to an annual salary in the $80,000 to $90,000 range the company offers an $10,000 bonus, health care benefits fully paid by the company and relocation assistance.

Requirements

  • Must have hands-on plastic extrusion management experience.
  • Must have nylon and polyester hands-on compounding experience.
  • Must have the ability to train others on extruder operation and compounding.
  • Engineering experience would be a real plus.

Injection Molding Process Engineer – Randolph, VT

A large and well established custom injection molding company wants to hire a Process Engineer who will be responsible for the implementation of fully qualified and documented production processes.

The Process Engineer will be transitioning new tooling programs from the Mold Development Center, performing new mold and process improvement mold trials, troubleshooting production processes and auditing of production setups for adherence to the documented process, and identifying automation and productivity improvement opportunities.

In a addition to an annual salary in the $75,000 to $90,000 range the company offers competitive benefits and a modern work environment.

Requirements

  • A four year technical degree.
  • Strong RJG implementation experience.
  • At least 5 years of injection molding processing experience.

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